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Modern landscape design often includes such a component as a forged gazebo. Skillfully executed, it will certainly become a real decoration of the site. It looks especially harmonious in combination with a fence, grates on the windows of a house or garden furniture made in the same appliances. The article will talk not only about the advantages and disadvantages of forged arbors, but also about how to cook a simple metal gazebo yourself.
Content:
Forged gazebos for cottages can be a massive closed structure on a solid foundation and a light openwork structure. The first species is great in order to spend time even in the cold season. In them, as a rule, a barbecue is installed, and sometimes a fireplace. Such arbors are more reminiscent of pavilions with elegant artistic forging on the windows and colored roofs made of polycarbonate or any roofing material.
Forged gazebos are rightfully a luxurious decoration for any site.
Naturally, any constructions have not only advantages, but also disadvantages and forged gazebos are no exception.
The uniqueness and originality of the main features of elite forged arbors. They are made according to an individual sketch, and therefore are called exclusive. Despite the fact that they most often look like thin, lace constructions, in fact are extremely durable, due to the fact that the metal itself is very hard and elastic material.
The process of manufacturing such arbors is quite laborious and long -term in time. It begins with a sketch, which is either performed by a professional designer, taking into account the wishes of the customer, or is selected among ready -made options available in the company manufacturing forged products.
When the sketch is ready, it acts as a designer creating a project. In it, he calculates all the necessary parameters of supporting structures to ensure complete safety from the consequences of possible loads. After that, the printed project enters the anger workshop, and then along the conveyor in the assembly workshop. At the finish stage, he finds himself in the painting workshop. When all these stages have been passed, the manufactured gazebo is sent to the customer, which is most often installed by the mounting team.
It is worth noting that during forging, the proportion of manual labor is quite large, because the machine can not make any element and part. Also, the assembly of individual parts of the structure occurs manually, which is why forged arbors retain the heat of the wizard's hands.
Distinguish between cold and hot forging. Cold forging is called metal at room temperature, which is below the temperature of the recrystallization of the metal. In the work, iron and soft varieties of steel are used. The process can be described as cutting blanks or called stamping.
Ready -made elements with cold forging are collected using welding. The gazebos made using this technology have a lower cost than made with hot forging, but the result is less spectacular.
For the production of forged products, it is used:
Soft varieties are more suitable, which include up to 13% carbon. With an increase in its shared content, the metal becomes rigid, hard and the tendency to hardening increases, which complicates art forging and prevents mining, which is often used in blacksmithing.
For machine forging, it is used:
For manual, everything is also, with the exception of the latter. As a rule, the gazebo combes both the elements of the machine tool and the elements of manual forging.
As for the specific terms of manufacture, they will vary depending on the characteristics of the order whether the gazebo is first performed, or has already been performed according to a similar sketch.
At the end of the work, it will be quite difficult to make some cardinal changes, since the product is a full-fledged, completed work. The revision will subsequently reduce, as already noted, to coating with coloring compositions.
The cost of their products is a manufacturing company or an individual master usually set on their own, based on the difficulty of work. As a rule, the price of a forged gazebo varies from 8 thousand rubles. and may exceed 1 million rubles.
In order to create a complex design of an elite forged gazebo, whether the technology of cold forging or hot, certain skills in working with metal, as well as the availability of special equipment, are needed. But if desired, you can always find an alternative, for example, a simple metal gazebo from profile pipes with welding joints.
The most rational option is considered to be a metal frame of the gazebo, made of a profile pipe of a rectangular or square section with a wall thickness of at least 2 mm. Welded structures from such pipes will look more neat than when using round pipes and a channel. For partitions, you can use a metal corner.
To date, a wide variety of drawings and metal arbors is presented on the Internet. But in most cases, they require finalization for themselves. But in any case, this is a good way to save on ordering an individual project.
The size of the gazebo is 3x5.4m.
Roof
For the manufacture of the roof, a 20x40 mm pipe is required, which will need to be cut according to certain sizes.
All these pipes will need to be connected to triangles using welding, for which you will need a welding inverter and electrodes of 3 mm.
Work should be done on a good flat surface. To set the right angle between the central support of the vault and the cross, you need to use a square. First, it is necessary to weld the support of the vault to the middle of the cross -member, and then weld both the vaults to the support and separately each of the arches to the crossbar. At the same time, a vault of 20 cm is made.
The roof is half ready. Now you can proceed to the workpiece of other elements for which you will need:
Square
On the selected site for a future gazebo, it is necessary to mark the places for installing the pillars. First, marks are set for installing posts at the 4th corners according to the specified parameters of 5.4x3M, the distance between the corners is necessarily checked by the diagonals, it should be the same. Next, the short side must be divided in half, respectively, put a label by 1.5 m. The back wall of the gazebo should be divided into 3 equal parts, putting the tags every 1.8 meters. For the front wall, you need to set the marks, taking into account that the entrance will be located here. As an option 2.3 m 1 m 2.3 m (from the corner from left to right). In this case, the entrance will turn out in the middle.
Installation of pillars
After the marking is made, you need to start preparing pits for installing the pillars, for convenience in work you can pull the ropes. Pits should be dug to a depth of about 40 cm, respectively of a square shape.
In the resulting wells, it is necessary to install the pillars and drive them into the ground to a depth of about 80 cm (for this it is best to use a sledgehammer). During installation, the level is necessarily used to withstand the size more accurately.
The next stage is welded to the pillars
Roof installation
First of all, you should weld in level 2 of the extreme pre -prepared triangle. For the convenience of installing the remaining, already mounted triangles are fastened on top of a 20x40 mm pipe 6 meters long. After that, the roof slopes are installed without much difficulty.
Next, the remaining transverse profile pipes of the roof slopes are welded.
Storing structure
At this stage, the color of the roof slopes should be performed, because after the roof is covered, it is quite difficult to do this qualitatively.
The most durable is considered to be powder, but in this way the gazebo can be painted exclusively in the conditions of production. With independent staining of the elements, a primer is first applied, and then covered with a resistant to various external influences nitroemal. Or the so -called hammer paints are used, which are applied without preliminary primer (they are allowed to even apply them to the parts touched by rust).
Setting the floor
Before laying out the tile, the surface of the site must be leveled using the level. To do this, the soil in the elevated areas is cut off and poured in lower. Then, so that the tile is easier to lay, we sprinkle the site with a layer of sand. This type of work is performed at the very beginning of construction.
The next step is the laying of the tiles. At the same time, it is important to arrange a surface with a small slope from the middle to the edges, which is necessary for water drainage. Such a measure will exclude the formation of a puddle in the middle of the gazebo. It is convenient to use a rubber hammer for alignment of tiles.
The second way to equip the floor in the gazebo equipment of wooden flooring. This is a cheaper and simple option. The main thing is to treat the wood with a protective drug.
Now you should do the roof. It can be covered with a galvanized profile or boards. First lies one side, then the second, after which the horse is installed.
The gazebo is ready. It remains to attach castings, install a barbecue, lay out the path to the gazebo, and so on, which will turn it into a place for a comfortable rest.
Buying a forged or metal gazebo for a summer residence is not difficult now. The market is full of various offers, from an economy class in the form of a metal frame with a polycarbanate canopy, to elite with manual forging. Next, a selection of photos of arbors for any wallet is presented.