DIY bourgeois

Each motorist having a garage for a car has encountered the complexity of repair in the winter. It is difficult to work with a cold metal tool in a cold room. To solve such problems, there is a bourgeois - a small metal stove. Production, bourgeois for the garage will take, not so much time, provided that the welding work is able to perform.

Table of contents

1. Selecting the shape and components of the parts of the bourgeois
2. The choice of material
3. Necessary tool
4. Cut and segment of the material
5. Assembly of the components of the bourgeois
6. Choosing a place for installing a bourgeoisie

Selecting the shape and components of the parts of the bourgeois

The choice of shape and components of parts is of great importance for the manufacture of a potbelly stove. Having carefully thought out and given all your wishes, you will correctly choose the right amount of material, do all the work quickly and without redoing. For proper manufacture, you can watch a video of the bourgeois for the garage, on the Internet this information is enough, what needs to be taken into account.

The shape of the bourgeois is determined by the material used. In the manufacture of the potion from the pipe, the shape will be round, in the manufacture of sheet metal - it is easier to make a rectangular shape.

Mandatory are the fireboards and blown, where the ash and the burning products are collected. The firebox area is located above the blower and is separated by a horizontal partition with slots for ash fall. When using large diameter firewood as a fuel, you should make slots in the partition of a wide at least 40mm partition, when using small firewood and coal, the cuts should be reduced to 20 mm 18mm to prevent large particles of fuel in the ash.

The zone of the removal of combustion products Pipe of the Demolition of Smoke, which can be located on the upper part of the bourgeois or on the rear. When using a vertical method of pacifying smoke, thrust increases, which reduces the smoke of the heated room. Using the rear method of removal of smoke, it must be taken into account that the angle of inclination of the pipe should be no more than 30 degrees to ensure good traction.

Thinking about functionality, you should think about warming up food and heating water for tea or coffee. To this end, you can think about howmake a potion courier in the garage to take into account the place for installing a cast -iron slab, with removable circles of various diameters. In this case, it will be convenient to use it as a stove. To do this, the length of the rectangular bourgeois is increased to the size of the stove.

To increase the area of \u200b\u200bheat capacity and heat transfer, you can make additional ribs on the sides of the bourgeois. To do this, you should weld several plates of metal 5mm thick to the side walls of the bourgeois body, perpendicular to the plane of the wall. Thus, the area of \u200b\u200bheating and contact with air will increase and the rate of heating of the room will increase.

A homemade bourgeois for the garage will be more functional if, when designed, organize a place for a metal tank with water. To do this, make a metal container of at least 3mm with an opening lid and pipe, to connect the hose. For ease of use, the tank is made not a large volume and removed.

The choice of material

For the manufacture of the body of the potbelly stove, a pipe with a diameter of 300mm and with a wall thickness of at least 5mm is well suited. The use of the pipe reduces the time and material costs of manufacture. In the absence of a pipe, sheet metal is used with a thickness of at least 5mm.

To organize the removal of smoke, it is worth using a pipe with a diameter of at least 120mm and wall thickness, at the first two meters of at least 3 mm to avoid burning, and after two meters, you can use a pipe with a wall thickness of 0.7 mm, since then the smoke temperature drops.

For convenience, it is worth making a 3 mm box with a sheet with a sheet for a collection of ash, which will be inserted into the blown. In order not to rake the ash with a poker, but simply pull the box and wipe it.
 

Necessary tool

For the manufacture of a potbelly stove, we need some tools. To make dIY bourgeois We will need a welding machine with a current force of at least 200A, a welding mask with a light filter, overalls, a hammer-ladder, a metal brush, a chisel, a hammer, pliers, a grinder (for a circle with a diameter of 125mm, preferably), several cutting circles for a grinder, a cleaning circle for Bulgarians, protective glasses, roulette, chalk.

To install the potbelly stove in the garage, we will need an additional perforator with a 13mm drill, carrying, a small sledgehammer.
 

Cut and segment of the material

When cutting out the material, it is worth considering the thickness of the walls and do lengthening or shortening the workpiece. It should also be taken into account, when cutting off the thickness of the circle and cut off from the desired side of the line. It should be prepared all the details, and remove the chamfers from them, for the safety of touching and increasing the quality of the collar of the connected metal elements. The marking of the parts should be carefully checked before the cut.
 

Assembly of the components of the bourgeois

Before installing the potion cub in the garage, it must be assembled separately. To do this, we perform a number of operations.

We connect a welding machine to the network. Considering that we will weld a 5mm metal, then we take an electrode with a diameter of 4mm. Since the most common steel is ST-3, we choose the brand of electrodes ANO-21 or MR-3. On the welding machine, we set the current strength of 140-160AMper. We check what type of electrod holder on welding cables, it should be like 2, since it is designed for welding with a current force 125A-315A. To protect the organs of vision, we use a welding mask with a C6 light filter calculated for the current strength of 200A. To protect the body from burns, we dress tarpaulin or overalls. We put on the hands in our hands. To check the quality of the seams, we use a hammer-lane and a metal brush.
When assembling, it is necessary to combine 3 side walls and the bottom of the potbelly stove. The bottom is located at a height of at least 50 mm, to reduce the heating of the floor from the potbelly stove. The selection of all parts should be performed at right angles. After performing the taking, check the perpendicularity of the connected parts and attach the front wall to control compliance with sizes. If necessary, make a rikhthovka.

The boiling of the joints of the joints for convenience and improving quality, produce with a taurus seam in a horizontal position or in a position with a boat (setting the welded parts at an angle of 45 degrees to the floor plane).
The next step is welded by the partition between the blunt and the furnace part. In the partition, for the convenience of manufacturing, you should first make slots for waking ash. The slots are usually located at a distance of 50 mm from the walls of the potbelly stove. Between them a distance of 1.5 width of the slot itself is made. The distance from the bottom of the bourgeois to this partition should be made at least 100mm, so that there is enough space for collecting ash.

Having collected the main parts, we cut through the welding hole in the rear wall for the removal of combustion products.

We lean the front wall of the stake and mark the place where the partition will be welded between the firebox and the blunt. Having put in a horizontal position, the front wall of the stake, make the marking of the furnace hole and blew. Cover the holes in a rectangular form. The lower part of the opening of the firebox should coincide with the height of the partition between the firebox and the blow. The upper and side edges of the furnace hole should be at a distance of 30mm -50mm from the walls of the furnace. The blower opening in size should also be 30mm 50mm less than the blunt space, and the lower edge coincides with the bottom of the stake. Cut 2 holes gently with a grinder. Save the carved rectangles, as they will be used as doors for appropriate openings.

To weld the doors to the doors blown and the furnaces, while lift the doors as much as possible to the upper part of the opening, over time and from the temperature they will pass and will become poorly closed if this is not done.

Doors for the furnace and blowing should be equipped with not complex bolts, which will be easy to walk even when heated.

We attach to our place the front part of the bourgeois and weld. We make welding from all sides and efficiently.

After the welding work is finished, we cover it, all welding seams and check the quality of the ram, when detecting defects in welding joints, we correct.
We weld the upper cover of the storm around the perimeter. We do it high -quality and slowly.

Choosing a place for installing a bourgeoisie

When thinking about where to install a bourgeois in the garage, you should choose a place that will be safe and convenient for its use. For the maximum effect of the furnace of the stake, it is advisable to install it in the far edge of the garage from the place of output of the pipe, to increase heat transfer. But it is worth considering that the angle of inclination when the pipe should not be less than 30 degrees.

Having decided on the place of installation of the potbelly stove in the garage, we lay a sheet of metal on the floor to prevent tanks. The sheet should be larger than the shyrene of the bourgeois of 200mm, and the length is 600mm in length, so that in the front it protrudes 55mm.
The prepared pipe prepared in advance is welded to the output in the bourgeois. The pipe rotation of 90 degrees should be carried out in 3 stages, so that at each stage the pipe rotates 30 degrees. The fastening of the pipe to the wall is welded to the rods with a diameter of 13mm. For rods, it is necessary to drill a hole in the wall to a depth of less than 100mm.

When performing installation work, it is necessary to achieve the tightness of the connection of the pipe of the drain of smoke, to normalize the thrust and eliminate the ingress of smoke into the garage.