DIY arbolite manufacturing: production technology and independent work

The phased technology for the manufacture of arbolite foresees the preparation of the base, the determination of the components and the composition of the block material. In this article, we consider the features of production with your own hands using the necessary equipment, calculating mass and filling.

Table of contents:

1. Advantages and disadvantages of arbolite
2. Arbolite production technology
3. Preparation of the basis for work
4. Components and composition of the arbolite
5. Process and principles of manufacture
6. Equipment: Application in practice
7. Block forms for arbolite
8. DIY production process
9. Expert advice in the manufacture of blocks with your own hands

Advantages and disadvantages of arbolite

For many builders, arbolite blocks are valuable and high -quality material for the construction of houses. The main feature of thermal insulation properties allows the solution to produce floor sheets. Production technology and the principles of excerpt and drying blocks provide arbolitis with some advantages:

1. The strength of the material is 600-650 kg/m3, which in component structure is not inferior to other building material. The main feature is the plasticity, which is formed as a result of the use of wood, which qualitatively reinforces blocks. Thus, the arbolite does not crack under the weight of other materials, or it can only slightly deform, while maintaining the overall structure of the structure.

2. Resistance to low temperatures, which is very important in the process of erecting the house and its operation. The fact is that if the building heats up and freezes several times, then this will not affect the quality of the material. In fact, a house made of arbolite can stand at least 50 years in any weather conditions. Foam block structures do not have such properties, because with constant freezing they will quickly lose their functionality.

3. Arbolite is not amenable to the effects of carbon dioxide, so do not worry about the carbonization of blocks, because their structure will not allow the material into chalk.

4. Thermal conductivity of blocks indicates the popularity of the material. Comparing the indicators, it is worth noting that the wall of the arbolite of 30 cm is 1 meter of the thickness of the brickwork. The structure of the material allows you to maintain heat indoors even in the coldest winters, which is very economical during construction.

5. The soundproofing properties indicate a high coefficient of absorption of the arbolite, which is from 0.7 to 0.6. For comparison, the wood has indicators of 0.06-0.1, and a brick is slightly larger than about 0.04-0.06.

6. The ease of material, which saves funds to fill the foundation.

7. Arbolite is environmentally friendly and durable building material, which determines the component composition of the blocks. After the construction of the house, he does not form mold and fungus on the walls.

8. The material is safe, so it will not ignite.

9. Arbolite blocks are easy to use in construction work, since you can easily score nails in them, drill a hole, use screws and so on. The external structure of the material allows you to cover it with plaster without the use of special nets and additional insulation.

We examined the advantages of arbolite blocks, but for a complete recreation of the picture about this building material, we give some shortcomings:

1. The wall panel may not be distinguished by accurate geometric parameters, from which to restore the evenness of the wall use lining, siding or drywall, and everything is separated from above by plaster.

2. Blocks are not cheap building material, because making wood chips requires some costs. When making calculations compared to aerated concrete, this building material will cost only 10-15 percent more, which does not form a complete advantage.

Arbolite production technology

The manufacture of arbolite requires following production technologies with the calculation of the composition and volume for one block. Arbolite blocks are a building material simple in component composition, which includes wood, water, sawdust, cement and other objects.

The main basis for production is the wood chips. The component of the arbolite unit determines its strength and resistance to damage, which is calculated by the highest level than that of foam or gas blocks. It is not difficult to carry out production at home, but it is necessary to adhere to the distribution of the mass of the subject and follow the instructions.

Preparation of the basis for work

The main component for the manufacture of wood chips for arbolite is the ratio of the proportions of chips and sawdust 1: 2 or 1: 1. All objects are well dried, for which they are placed for 3 4 months in fresh air, treating with lime from time to time and turning over.

About 1 cubic meter of funds will require about 200 liters of lime of 15 percent. They place all the chips for four days and mix them from 2 to 4 times a day. All work is carried out in order to remove sugar from wood, which can provoke rotting of blocks. The chips are purchased in the finished form, however, with the help of slippers can be made independently.

Components and composition of the arbolite

The component composition of the arbolite is the most important stage in the production technology and requires an attentive ratio of all materials. In the manufacture of blocks, it is important to monitor the quality and variety of materials acquired, which determine the finished building material. After the manufacturing process, the following materials are added to the chips, such as:

• lime of the gashno;
• liquid glass is soluble;
• portland cement;
• potassium chloride;
• aluminum and calcium sulfate.

The production of arbolite in the proportions is presented in table 1. It is worth considering that for all components the mass is designed for four percent of the share of cement. This layout helps to maintain the refractory of the object and gives plasticity.

Table 1. The composition of the arbolite by volume

Process and principles of manufacture

The optimal parameters of blocks for arbolite production technology are 25x25x50 centimeters. The established dimensions are convenient when laying the walls of houses, as well as in the process of industry. The filling of the block consists of three rows of the mixture and arbolite, after each stage it is necessary to compact the solution with a hammer finished with tin.

The excess mass is coagulated with the assistance of the spatula. The block is withstanding at a temperature of 18 degrees of heat in the open air. After a day, the arbolite is protected from the form to a flat surface, where it is fastened for 10 days.

Equipment: Application in practice

For production, different supplies are necessary, for example, machines for the manufacture of arbolite, which are selected in accordance with the volume of products and the amount of raw materials. The technology of the industrial process should meet the requirements and criteria of SN 549-82 and GOST 19222-84. Coniferous trees are the main material for the development. The fragmentation of wood occurs using chopped machines, such as RRM-5, DU-2, and more meticulous crushing is carried out on the DM-1 equipment.

The arbolite mixture is prepared with mixers and solvents of various cyclic effects on the material. They bring large volumes of the processed mixture to the forms using the adaptation as concrete and cubel. The rise or lowering of the machine should be carried out at the parameters of 15 ° along the upper climb and 10o according to the lower, and the equipment speed is calculated in 1 m/s. The spill of the arbolite mixture in forms is made at an altitude of up to 1 meter.

The solution of the solution is carried out with the assistance of vibropress or manual tamping. For the production of a small number of blocks, you need to use mini-stages. Do -it -yourself arbolite is not particularly difficult, however, special equipment for mixing and manufacturing blocks is used at industrial facilities. At some factories there are heat chambers with IR radiation or heating, which allows you to determine the desired temperature for drying the blocks.

Block forms for arbolite

There are different block forms for processing the arbolite, and approximate values \u200b\u200bcan be: 20x20x50 cm or 30x20x50 cm. Items and other sizes are produced, especially for the construction of ventilation systems, coatings and so on. Forms can be purchased in construction stores or prepared everything with your own hands. To do this, use boards with a thickness of 2 centimeters, which are fastened until a certain design is formed. Externally, the shape is finished with plywood, or film.

Depending on the class, arbolite blocks are used in low -rise construction for the construction of supporting walls, partitions, as well as for thermal insulation and sound insulation of structural elements of the building.

DIY production process

Having examined the technology of manufacturing the composition of the arbolite, you can start performing work yourself. To begin with, some materials and equipment will be required:

• special tray for the mixture;
• falling and vibrating table;
• a table with a shock-conquest effect;
• detachable shapes and stands;
• metal pallet for shapes.

It is very difficult to produce arbolite with your own hands without using the necessary tools, machine tools and equipment. As a rule, some devices will be required in the production:

1. To obtain a high -quality solution, it is necessary to apply a concrete mixer. Of course, in the process you can do everything with your own hands, but you will have to spend a lot of time on obtaining a solution of the necessary consistency.

2. To form the structure of blocks, it is important to purchase the forms of the corresponding sizes. As a rule, arbolite has a rectangular shape, and plastic forms are used in production.

3. Using the machine, you will professionally chop the chips.

4. Using the press, you can get a good density of the material during tamping, while it is important to remove air from the consistency. The vibrostol is used as devices.

5. The obligatory presence of a camera for drying arbolite, which will allow it to turn into a solid one -component structure.

6. At home, you will need a shovel to load the mixture into the molds, and a reinforcing grid is used to fasten the blocks.

In the presence of the above devices, you can produce about 350,450 m3 of construction solution per month per day. The installation places will require about 500 square meters, and the cost of electricity will go 15-45 kW/h. For an independent process, organic products are poured with water, as well as cement until a homogeneous mixture is formed. All proportions and calculations are displayed in table 1, the main thing is that the released mixture be loose.

Before pouring the solution into the form, they are coated from the inside with a lime milk. After that, the product is scrupulously and neatly laid and compacted with special devices. The upper part of the block is leveled with a spatula or ruler and poured with a solution of plaster on a layer of 2 centimeters.

After the formed form of the arbolite, it will need to be thoroughly compacted using a wooden structure, broken by iron. The blocks that have survived and grabbed for ten days at a temperature of 15 ° are considered strong and reliable. In order to do not dry out, it is recommended to periodically water it with water.

The technology for manufacturing arbolite with your own hands does not represent a certain complexity, and therefore it is easy to carry out all the work with the necessary tools and devices. Subject to the rules and criteria of production, the correct calculation of the components, the building material will be of high quality and durable for use.

Expert advice in the manufacture of blocks with your own hands

The recommendations of specialists in the production of arbolite blocks are based in the practice of their use and application. To achieve high quality products, it is necessary to follow some factors. In production, it is recommended to use not only large chips, but also use sawdust, wood chips. Processing of the consistency and squeezing out sugar from it avoids further swelling of the building material, which is not lowered during the construction of the house.

In the process of manufacturing, the solution should be thoroughly mixed so that all parts are in cement. This is important for high -quality and durable fastening of wood and other materials in the block. In production, the addition of the following components, such as aluminum, has gash, lime and so on, remains no less important. The entire composition forms additional properties of arbolite, for example, liquid glass does not allow moisture to absorb the blocks, and lime serves as an antiseptic.

Potassium chloride contributes to the destruction of microorganisms and other substances, which does not have a beneficial effect on the structure. When adding all components, it is worth monitoring the proportionality table so that the finished solution meets the requirements of the production of arbolite blocks.